Predictive and Prescriptive Analytics - SimTrack

Real-Time Integrated Solution Providing
Predictive & Prescriptive Analytics In Manufacturing & Assembly

Make your data work for you - turn existing data to an
Actionable Predictive System with SimTrack®

Live Data generated from the predictive model
provides the current and future status of the operation.

In the prescriptive model mode, real-time optimization and validation is performed in the background. For each potential optimization method, and similar to the predictive environment, a set of Monte Carlo simulation is run in order to determine the viability of the solution.
Predictive, Prescriptive Analytics
Predictive Analytics
Predictive Analytics
Predictive, Prescriptive Analytics


Powered by On-The-Fly Dynamic Simulation

Interactive Simulation that allows for on-the-fly model behavior
definition and constraint changes while the simulation is running

Intelligent models consistently learn from the current environment, re-adjust on-the-fly and consistently perform validation, analysis, and optimization without user intervention


Real-Time Optimization

Real-Time Optimization generates a number of
Actionable Potential Improvements 

The system reacts to the optimization suggestion in different ways depending on its configuration. Optimize and maintain schedule adherence in real-time based on live system feedback. SimTrack® open architecture enables it to interact with a multitude of live data systems – RFID, BarCode, GPS, PLC, WMS, EMR, ERP, MRP, or RTLS systems, etc..
 Predictive Analytics Software  
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  Benefits and ROI  
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Real-Time Dashboards

Live integrated dashboards constantly update based on system status

  • Permission based dashboards with real time updates.
  • Dashboard components are Mobile friendly and are compatible with all browsers. 
  • Each dashboard can be customized to display specific charts, graphs, and gauges to help identify current and predicted state.
  • Live streaming of 2D and 3D representation of the operation.




Intelligent Self-Evolving Models With Real Time Connectivity

Whether the models are connected to a PLC data feed,
ERP/MRP/WMS, or RTLS systems, they need to be capable to self evolve
in order to support the varying environment they represent.

Self-Modifying models are able to detect changes in the external environment and constantly evolve in order to support the new constraints. An example of an evolving model would be adding new equipment, changing the pick path in a warehouse, adding a new rack, inserting a new machine into the flow, or generating a new assembly type.

Live Environments Are Constantly Changing

  • New locations are added, equipment modified, rooms expanded, resources modified, schedules changing.
  • Predictive analytics require with a high degree of confidence to operate efficiently
    • Models and constraints need to self evolve based on the real-time data.
      • Adding a new rack, inserting a new machine into the flow should be handled without user interaction.
      • Constraints to the added component are learned from the live data feed and applied dynamically to the model.
  • Minimum user intervention.


 Predictive Analytics Software  
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  Benefits and ROI  
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Distributed Simulation Modeling and Optimization

Multiple Models Representing Different Activities

Hybrid models, some models are running in parallel while others are running sequentially.
  • Models can run on independent workstations, virtual machines/cloud, all contributing to the Predictive results.
  • Auto-Start of new models based on Predictive Analysis.
  • Models auto-sync based on predetermined constraints. 
  • Models can rewind and forward based on the state of related models.




SimTrack® Features:
Predictive and Prescriptive Analytics with Real-Time Data and Simulation

Real-Time Optimization

View tracked items in realtime in 2D or 3D. Hover over an item to display a quick summary,
or click the item to display detailed tracking information and properties.


  • Real-Time Visibility, Remote Monitoring, and Live Tracking Real-Time Visibility, Remote Monitoring, and Live Tracking
  • Track and monitor orders, labor, operational efficiency and other activities
  • View Real-Time operational status, value added and nonvalue added times, current capacities and equipment OEE
  • Detailed monitoring of equipment status and downtime
  • Item traceability and accountability
  • Interact with live data systems such as RFID, Bar Code, GPS, PLC, WMS, ERP, MRP, WCS, etc.
  • Adjust man power allocations based on varying levels of inventory, equipment utilization, transports, etc.
  • View key metrics including slot utilization, velocity, pick times, congestion, heat maps, etc.
  • Visualize current constraints and their impact on the overall system behavior

Simulation and Replay

Replay the tracked data just like a DVR. Rewind the clock and view the activities as they occurred.
Switch SimTrack to simulation mode and use the replay feature to optimize and improve the flow
using the integrated Simcad Process Simulator.


  • Replay tracked data and view animated activities with time stamps Yard Management System
  • Use as a training environment for current and new employees
  • Experiment with improved SOP’s and work instructions
  • Replay with synchronized time-lapse video, animated views and data analytics

RealTime Predictive and Prescriptive Analytics

Accurately predict the future of the operation using live data feeds, Dynamic Simulation, and historical trends.
Display the forecasted state on web enabled dashboards for increased visibility.


  • Use historical data and current state to accurately forecast the performance of the operation Predictive Analytics, Prescriptive Analytics
  • Forecast expected change over and equipment maintenance
  • Experiment with improved SOP’s and work instructions
  • Minimize congestion by actively re-slotting based on demand
  • Accurately forecast man-power requirements based on workers’ efficiency
  • Dynamic analysis of system capacity and potential bottlenecks
  • Predict delays and proactively adjust for unexpected downtime

Dynamic Schedule Adherence

Dynamically forecast completion time per order, part, and sub-assembly. Based on current constraints and downtime,
SimTrack® automatically reschedules the flow to minimize lead time, improve on-time delivery, and optimize efficiency.


  • Schedule visibility identifying expected order completion at every step Dynamic Schedule Adherence Simulation Software
  • Dynamically predict scheduling conflicts and delays
  • Auto-Reschedule to minimize lead time and expedite orders
  • Adjust man-power requirements and analyze the impact on delivery dates
  • Experiment off line with different scenarios
  • Plan efficiently for inbound, inter-facility, and outbound activities
  • Plan transportation methods, inventory management, material handling/ flow, routing, pick route, etc.

Alerts and Notifications

The user-defined proactive analysis environment allows for identifying problems before they occur
and alerting appropriate personnel to take corrective action before they impact the throughput of the operation.


  • Notification of equipment alarms, maintenance delays and unplanned downtime notification and Alerts
  • Notification of expected equipment maintenance based on current load
  • Get notified via email, text messaging, or other media
  • Notifications of the schedule slippage and potential order delays
  • Real-Time area access notification and Alerts
  • Group based, or individual notification settings
 Time and Motion Study Software  
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 Manufacturing Simulation Software  
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